All Wood Types / Engineered
Engineered Hardwood Flooring
At Vermont Plank Flooring, we build wide plank engineered hardwood flooring entirely in-house at our Vermont mill. Each plank starts with a thick layer of solid hardwood, sawn from the same boards we use for our solid flooring, bonded to a cabinet-grade birch plywood core and milled to a full 3/4″.
The result looks and feels like solid wide plank flooring, with an approximately 5.2 mm wear layer that can be sanded and refinished multiple times, and the stability to go where solid wood can't: directly on concrete and below grade. It is available in widths up to 12″ and, like our solid flooring, is rated for use over radiant heat.

Engineered Flooring at a Glance
Solid hardwood wear layer · Cabinet-grade birch core · Built in-house in Brattleboro, Vermont
Construction
- Wear layer
- Approx. 5.2 mm sawn hardwood, cut from the same boards as our solid flooring
- Core
- 15 mm cabinet-grade birch plywood, 11 void-free cross-banded plies (Eastern White Pine: 6.5 mm wear layer on 12 mm, 9-ply)
- Profile
- 3/4″ tongue & groove, end-matched
- Adhesives
- Formaldehyde-free; CARB 2 compliant
- Made
- 100% in-house at our solar-powered mill
Installation & Use
- Radiant heat
- Compatible
- Concrete slab
- Full-spread glue-down
- Wood subfloor
- Nail with glue assist; full-spread glue for 9″+ widths
- Humidity
- Maintain 35–55% relative humidity
- Finish options
- Unfinished, Finish Ready, or Prefinished. Pricing & details below ↓
Available in: White Oak, Rift & Quarter Sawn White Oak, Red Oak, Hickory, Maple, Cherry, Walnut, Ash, Birch, Eastern White Pine, Heart Pine, Reclaimed
What Is Engineered Hardwood Flooring?
Engineered hardwood is real wood flooring built in layers: a top layer of solid hardwood, called the wear layer, bonded to a core of thin wood plies glued with their grain running in alternating directions. That cross-banded core resists the seasonal swelling and shrinking that solid boards go through, so the plank stays flat and stable, especially in wide widths, over radiant heat, and on concrete.
Everything you see and walk on is solid wood. What separates one engineered floor from another is how thick the wear layer is, how it is cut, and what is underneath it.
| Typical engineered | Vermont Plank engineered | Solid hardwood | |
|---|---|---|---|
| Wear layer | About 1–3 mm, often rotary-peeled or sliced | Approx. 5.2 mm, sawn from the same boards as our solid flooring | Solid wood throughout |
| Core | 3–9 plies, often with voids | 15 mm cabinet-grade birch, 11 void-free cross-banded plies | — |
| Overall thickness | Often 3/8″–5/8″ | 3/4″ | 3/4″ |
| Plank widths | Commonly 5″–7½″ | Up to 12″ | Up to 15″+ in white oak |
| Refinishing | Recoat only, or one or two sandings | Multiple sandings, comparable to solid | Multiple sandings |
| Radiant heat & concrete | Varies by product | Radiant compatible; glues directly to concrete | Radiant compatible; needs a wood subfloor over concrete |
Not sure which is right for your project? Read Solid Hardwood vs. Engineered Flooring or call (877) 645-4317.
How to Order
Order our custom-milled Engineered Hardwood Flooring in one of three ways:
Unfinished
Unfinished Engineered planks require light sanding after installation to knock sharp edges and prepare the floor for the onsite finish application. From $12 - $28/SF

Finish Ready
Avoid sanding onsite by ordering unfinished Engineered planks Finish Ready: knots filled, pre-sanded, with optional micro-bevel. Unfinished price + $2/SF

Prefinished
Prefinished Engineered planks are milled with a slight bevel, and are sanded, sealed, and top coated with the prefinish on your signed control sample. Starting at unfinished price + $6/SF Learn more about our unique prefinishing process here.

CARB 2 Compliant
Constructed 100% In-House at our Solar-Powered Vermont Mill

Our Engineered Hardwood Flooring exceeds CARB 2 standards. Crafted in our 100% Solar Powered, Zero-Added-VOC facility, Vermont Plank's engineered flooring meets the highest standards of indoor air quality.
The Vermont Plank Difference: Our Engineered Flooring Process
Our engineered planks start with a 6.4 mm thick slice of solid hardwood (called a lamella), laminated to a substrate of cabinet-grade birch plywood. The glued-up planks are then milled to their final 3/4″ thickness and tongue-and-groove profile, leaving a finished wear layer of approximately 5.2 mm.
In our lamella room, the 22-millimeter thick planks are passed through a band saw, which peels a 6.4-millimeter thick slice from the top side of the board with each pass.


Two passes result in three identically thick lamellas, with 1.4 millimeters lost to the thickness of the blade itself on each pass. The lamellas are then fed through a brush machine to clean the surfaces.
Meanwhile, the adjacent beam saw rips a 4-foot by 8-foot sheet of the highest quality 15-millimeter-thick cabinet-grade plywood into planks that match the width of the lamellas, up to 12 inches maximum. The beam saw does this with incredible efficiency, making up to four cuts simultaneously on each plywood sheet.


The freshly cut plywood planks and lamellas are then brought to the glue applicator where hot melt glue, heated to 295°F, is measured precisely and rolled evenly on the plywood. The lamellas are then glued down to the plywood and passed through a five-roller press exerting 1,000 pounds of force per square inch to assure an incorruptible bond. To confirm the quality of that bond, samples are cut and alternately soaked in water and heated in ovens for various lengths of time, with multiple checks for adhesion failure throughout the process.
After passing this quality check, the planks are cut to length along the seam of the lamella by a flying saw, and finally, sent back to the molder room. There, the glued-up engineered planks are milled into 3/4"-thick flooring, with a tongue and groove edge profile and end-matching.
Learn more about our milling process on our Production Page here >>

Vermont Plank Engineered Hardwood Flooring Reviews


Recently had Vermont Plank floors installed and are in LOVE. Their customer service was great every step of the way, we're new to home renovation so it was so nice to have that constant support. I could call Gary anytime and he'd help 🙂 The product is gorgeous. I chose character grade because I like the rustic look and have been getting so many compliments. Also chose the engineered and the layer of Oak is SO thick, basically indistinguishable from hardwood. We're so super happy. Fully recommend.



Fantastic products, great people I am completing my second project with them. About 7 years ago I moved to Vermont and bought hickory hard floors from them for my house. Now, 7 years later, those floors still look wonderful, like new, despite my dogs running on them back and forth. Moving again now, and this time I ordered engineered and finished ash floor from them. Another gorgeous floor and absolutely great technical support on any question relating to the installation. I almost wish to move again, to get yet another floor from them!

Jade Sprague

I am very pleased with my purchase from VTPF. I ordered white oak floors for my home renovation. My foundation is a concrete slab, so I was forced to leverage an engineered material. I was so worried about using an engineered wood from an aesthetics perspective (as opposed to traditional hardwood), that I spent triple the time researching the flooring materials — I am so glad I did. The quality of the wood is palpable and is among my favorite features in the house. I get nonstop compliments on the floors and could not be happier with how they turned out. The customer service was also stellar.



Vermont Plank Flooring is the best. I chose an engineered hickory with a natural finish. The floor is beautiful. The service and expertise in selecting and advice in installing the floor was top notch. I would highly recommend this company for their great floors and great service. Couldn't be more pleased.



Great product with a great process that includes quality checks and approvals all along the way. If you are looking for a real wood or engineered wood floor you'll be very happy with Vermont Plank.



Excellent quality of flooring. The person installing the wood floors was impressed with the quality of the engineered wood and the way it was milled.

Engineered hardwood is made of two parts: a top layer of real hardwood (the wear layer or lamella) and a core of thin wood plies glued together with their grain running in alternating directions.
At Vermont Plank Flooring, the wear layer is sawn from the same boards we use for our solid flooring and finished to approximately 5.2 mm thick. The core is 15 mm cabinet-grade birch plywood with 11 void-free, cross-banded plies, bonded with formaldehyde-free adhesive. Together they form a 3/4″ tongue-and-groove plank that looks and feels like solid wide plank flooring.
Would you like an Engineered Hardwood Floor in your home?
Call (877) 645-4317 to speak with one of our flooring specialists.
Or, simply request a sample or quote.







