All Wood Types / Engineered

Engineered Hardwood Flooring

At Vermont Plank Flooring, we build wide plank engineered hardwood flooring entirely in-house at our Vermont mill. Each plank starts with a thick layer of solid hardwood, sawn from the same boards we use for our solid flooring, bonded to a cabinet-grade birch plywood core and milled to a full 3/4″.

The result looks and feels like solid wide plank flooring, with an approximately 5.2 mm wear layer that can be sanded and refinished multiple times, and the stability to go where solid wood can't: directly on concrete and below grade. It is available in widths up to 12″ and, like our solid flooring, is rated for use over radiant heat.

engineered-hardwood-flooring-rustic-modern-kitchen

Engineered Flooring at a Glance

Solid hardwood wear layer · Cabinet-grade birch core · Built in-house in Brattleboro, Vermont

5.2 mmSawn wear layer
3/4″Overall thickness
Up to 12″Plank widths
$12 – $28Per sq ft, unfinished

Construction

Wear layer
Approx. 5.2 mm sawn hardwood, cut from the same boards as our solid flooring
Core
15 mm cabinet-grade birch plywood, 11 void-free cross-banded plies (Eastern White Pine: 6.5 mm wear layer on 12 mm, 9-ply)
Profile
3/4″ tongue & groove, end-matched
Adhesives
Formaldehyde-free; CARB 2 compliant
Made
100% in-house at our solar-powered mill

Installation & Use

Radiant heat
Compatible
Concrete slab
Full-spread glue-down
Wood subfloor
Nail with glue assist; full-spread glue for 9″+ widths
Humidity
Maintain 35–55% relative humidity
Finish options
Unfinished, Finish Ready, or Prefinished. Pricing & details below ↓

Available in: White Oak, Rift & Quarter Sawn White Oak, Red Oak, Hickory, Maple, Cherry, Walnut, Ash, Birch, Eastern White Pine, Heart Pine, Reclaimed

Specs & Downloads

What Is Engineered Hardwood Flooring?

Engineered hardwood is real wood flooring built in layers: a top layer of solid hardwood, called the wear layer, bonded to a core of thin wood plies glued with their grain running in alternating directions. That cross-banded core resists the seasonal swelling and shrinking that solid boards go through, so the plank stays flat and stable, especially in wide widths, over radiant heat, and on concrete.

Everything you see and walk on is solid wood. What separates one engineered floor from another is how thick the wear layer is, how it is cut, and what is underneath it.

Typical engineeredVermont Plank engineeredSolid hardwood
Wear layerAbout 1–3 mm, often rotary-peeled or slicedApprox. 5.2 mm, sawn from the same boards as our solid flooringSolid wood throughout
Core3–9 plies, often with voids15 mm cabinet-grade birch, 11 void-free cross-banded plies—
Overall thicknessOften 3/8″–5/8″3/4″3/4″
Plank widthsCommonly 5″–7½″Up to 12″Up to 15″+ in white oak
RefinishingRecoat only, or one or two sandingsMultiple sandings, comparable to solidMultiple sandings
Radiant heat & concreteVaries by productRadiant compatible; glues directly to concreteRadiant compatible; needs a wood subfloor over concrete

Not sure which is right for your project? Read Solid Hardwood vs. Engineered Flooring or call (877) 645-4317.

How to Order

Order our custom-milled Engineered Hardwood Flooring in one of three ways:

Natural Leaf - Unfinished Flooring

Unfinished

Unfinished Engineered planks require light sanding after installation to knock sharp edges and prepare the floor for the onsite finish application. From $12 - $28/SF

Snapping Hand - Finish Ready

Finish Ready

Avoid sanding onsite by ordering unfinished Engineered planks Finish Ready: knots filled, pre-sanded, with optional micro-bevel. Unfinished price + $2/SF

Color Palette - Prefinished Flooring

Prefinished

Prefinished Engineered planks are milled with a slight bevel, and are sanded, sealed, and top coated with the prefinish on your signed control sample. Starting at unfinished price + $6/SF Learn more about our unique prefinishing process here.

VTPF Carb Compliant Logo

CARB 2 Compliant

Constructed 100% In-House at our Solar-Powered Vermont Mill

vermont plank engineered plank flooring cross section

Our Engineered Hardwood Flooring exceeds CARB 2 standards. Crafted in our 100% Solar Powered, Zero-Added-VOC facility, Vermont Plank's engineered flooring meets the highest standards of indoor air quality.

Learn more about our California Air Resources Board Phase II testing on our Sustainability Page here >>

A note about humidity

We do not recommend Engineered Flooring if the relative humidity (RH) in your home drops below 35%.

Our Engineered Flooring is made from living, breathing, solid wood, and it is not indestructible. If the RH in your home drops below 35%, the solid wood top layer of the engineered plank can check or crack as it contracts while the plywood substrate maintains its original shape.

During the winter months in the northeast, for example, it is not uncommon to see relative humidity well below 20%. To avoid excessive dryness, moisture must be added to your indoor environment to bring the humidity level above 35%. In these circumstances, we recommend an in-line or stand-alone humidification system. Humidification is not a part-time thing!

The Vermont Plank Difference: Our Engineered Flooring Process

Our engineered planks start with a 6.4 mm thick slice of solid hardwood (called a lamella), laminated to a substrate of cabinet-grade birch plywood. The glued-up planks are then milled to their final 3/4″ thickness and tongue-and-groove profile, leaving a finished wear layer of approximately 5.2 mm.

In our lamella room, the 22-millimeter thick planks are passed through a band saw, which peels a 6.4-millimeter thick slice from the top side of the board with each pass.

slicing engineered vermont plank flooring
tailing vermont plank bandsaw engineered production

Two passes result in three identically thick lamellas, with 1.4 millimeters lost to the thickness of the blade itself on each pass. The lamellas are then fed through a brush machine to clean the surfaces.

Meanwhile, the adjacent beam saw rips a 4-foot by 8-foot sheet of the highest quality 15-millimeter-thick cabinet-grade plywood into planks that match the width of the lamellas, up to 12 inches maximum. The beam saw does this with incredible efficiency, making up to four cuts simultaneously on each plywood sheet.

vermont plank plywood beam saw
vermont plank engineered press - feeding and tailing

The freshly cut plywood planks and lamellas are then brought to the glue applicator where hot melt glue, heated to 295°F, is measured precisely and rolled evenly on the plywood. The lamellas are then glued down to the plywood and passed through a five-roller press exerting 1,000 pounds of force per square inch to assure an incorruptible bond. To confirm the quality of that bond, samples are cut and alternately soaked in water and heated in ovens for various lengths of time, with multiple checks for adhesion failure throughout the process.

After passing this quality check, the planks are cut to length along the seam of the lamella by a flying saw, and finally, sent back to the molder room. There, the glued-up engineered planks are milled into 3/4"-thick flooring, with a tongue and groove edge profile and end-matching.

Learn more about our milling process on our Production Page here >>

engineered plank flooring on the way to the molder

Vermont Plank Engineered Hardwood Flooring Reviews

Kristine Virsis

Recently had Vermont Plank floors installed and are in LOVE. Their customer service was great every step of the way, we're new to home renovation so it was so nice to have that constant support. I could call Gary anytime and he'd help 🙂 The product is gorgeous. I chose character grade because I like the rustic look and have been getting so many compliments. Also chose the engineered and the layer of Oak is SO thick, basically indistinguishable from hardwood. We're so super happy. Fully recommend.

Posted on Google

Alexander E

Fantastic products, great people I am completing my second project with them. About 7 years ago I moved to Vermont and bought hickory hard floors from them for my house. Now, 7 years later, those floors still look wonderful, like new, despite my dogs running on them back and forth. Moving again now, and this time I ordered engineered and finished ash floor from them. Another gorgeous floor and absolutely great technical support on any question relating to the installation. I almost wish to move again, to get yet another floor from them!

Posted on Google

Jade Sprague

I am very pleased with my purchase from VTPF. I ordered white oak floors for my home renovation. My foundation is a concrete slab, so I was forced to leverage an engineered material. I was so worried about using an engineered wood from an aesthetics perspective (as opposed to traditional hardwood), that I spent triple the time researching the flooring materials — I am so glad I did. The quality of the wood is palpable and is among my favorite features in the house. I get nonstop compliments on the floors and could not be happier with how they turned out. The customer service was also stellar.

Posted on Google

Sue

Vermont Plank Flooring is the best. I chose an engineered hickory with a natural finish. The floor is beautiful. The service and expertise in selecting and advice in installing the floor was top notch. I would highly recommend this company for their great floors and great service. Couldn't be more pleased.

Posted on Google

K

Great product with a great process that includes quality checks and approvals all along the way. If you are looking for a real wood or engineered wood floor you'll be very happy with Vermont Plank.

Posted on Houzz

Susan H

Excellent quality of flooring. The person installing the wood floors was impressed with the quality of the engineered wood and the way it was milled.

Posted on Google

Engineered hardwood is made of two parts: a top layer of real hardwood (the wear layer or lamella) and a core of thin wood plies glued together with their grain running in alternating directions.

At Vermont Plank Flooring, the wear layer is sawn from the same boards we use for our solid flooring and finished to approximately 5.2 mm thick. The core is 15 mm cabinet-grade birch plywood with 11 void-free, cross-banded plies, bonded with formaldehyde-free adhesive. Together they form a 3/4″ tongue-and-groove plank that looks and feels like solid wide plank flooring.

Would you like an Engineered Hardwood Floor in your home?

Call (877) 645-4317 to speak with one of our flooring specialists.

Or, simply request a sample or quote.